Forging Shop Supervisor 45 MN Press Monipulator

1. Job Summary
We are looking for an experienced Forging Shop Supervisor to supervise and
coordinate forging operations involving a 45 MN Hydraulic Press and Manipulator.
The candidate will be responsible for safe and efficient production, manpower
supervision, equipment coordination, quality compliance, and achievement of
production targets.
The ideal candidate should have strong hands-on experience in heavy forging
operations, large hydraulic presses, forging manipulators, billet
heating/reheating, and open-die forging.
2. Key Responsibilities
 Supervise daily forging shop operations using the 45 MN Hydraulic Press and
Manipulator.
 Plan and coordinate forging activities according to production schedules and
work orders.
 Supervise the complete forging process, including billet heating, transfer,
pressing, forging, cooling, and handling.
 Coordinate and monitor the operation of the 45 MN press and forging
manipulator.
 Ensure proper control of forging temperature, reduction ratio, deformation
sequence, and forging parameters.
 Coordinate with Heating/Furnace, Quality, Maintenance, Production
Planning, and Inspection departments.
 Monitor production output, productivity, material utilization, and process
efficiency.
 Ensure forged products comply with approved drawings, specifications, and
quality requirements.
 Identify and resolve common forging defects such as cracks, laps, underfill,
scale defects, improper deformation, and dimensional deviations.

 Ensure proper selection, setup, and condition of forging dies and tools.
 Coordinate with the maintenance team for preventive and corrective
maintenance of presses, manipulators, furnaces, and related equipment.
 Ensure all forging equipment is operated within approved operating parameters.
 Allocate manpower and supervise operators and skilled workers according to
production requirements.
 Conduct toolbox meetings and communicate job requirements and safety
precautions to the team.
 Ensure strict compliance with HSE procedures, PPE requirements, work
permits, and safe operating practices.
 Maintain proper housekeeping and 5S standards within the forging shop.
 Prepare and maintain production records, shift reports, equipment logs, and
other required documentation.
 Investigate production problems and implement corrective actions to minimize
downtime and rejection.
 Train and guide operators and skilled workers on proper forging procedures and
safe equipment operation.
 Ensure compliance with company procedures, quality standards, and applicable
industry standards.
 Conduct effective shift handovers and communicate production status,
equipment condition, and pending activities.
3. Required Experience
 8–12+ years of relevant experience in heavy forging or steel forging operations.
 Strong experience in large hydraulic forging press operations.
 Experience with 45 MN or higher-capacity forging presses is highly preferred.
 Hands-on experience with forging manipulators.
 Experience in heavy steel forging, open-die forging, or similar industrial
forging operations.
 Previous experience in a supervisory role within a forging shop is required.
 Experience in large-scale steel, casting & forging, heavy engineering, or
metallurgical plants is preferred.

4. Technical Skills
 45 MN Hydraulic Forging Press
 Forging Manipulator
 Open-Die / Heavy Forging
 Billet Heating & Reheating
 Hot Forging Operations
 Forging Process Parameters
 Forging Dies & Tooling
 Temperature Control
 Hydraulic Systems
 Production Planning & Coordination
 Quality Inspection & Defect Identification
 Preventive Maintenance Coordination
 HSE & 5S
5. Educational Qualification
 Diploma or Bachelor's Degree in Mechanical Engineering, Metallurgy,
Production Engineering, or a related technical discipline.
 Relevant technical qualifications combined with strong practical forging
experience may also be considered.
6. Key Competencies
 Strong leadership and manpower supervision skills.
 Excellent knowledge of heavy forging shop operations.
 Ability to manage high-temperature and heavy industrial forging activities.
 Strong troubleshooting and decision-making skills.
 Good communication and coordination abilities.
 Ability to work under production pressure and meet strict delivery schedules.
 Strong commitment to safety and quality.
 Ability to prepare and maintain production and shift reports.

7. Preferred Candidate Profile
Candidates with experience in heavy forging plants, 45 MN or higher-capacity
hydraulic presses, forging manipulators, open-die forging, and steel/large-
component manufacturing will be given preference.
Important: Candidates must have direct hands-on experience with large-capacity
forging presses and manipulators. Candidates with only general mechanical
maintenance, fabrication, or conventional forging experience should not be considered.